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CNC Machines Retrofit

The modernization of machines and drive systems at its own place also called retrofit. It is usually the more economical solution for prolonging the lifecycle of the entire plant. A CNC retrofit upgrades the CNC, the servo motors, spindle motor and drives and a portion of the associated wiring and related electrical panel. It's not like rebuilding and remanufacturing. A CNC retrofit does not include any major repairs to the machine mechanics. Retrofitting is replacing its CNC, servo and spindle systems by latest one.


The multimillion dollar 20 years old machines, with dozens of meters of traverse, are and replacement is both expensive and very disruptive to business. CNC retrofitting has proven a smart alternative because it brings the machine back to life at a fraction of the cost of a new machine and much faster than several-month lead time. Assuming the machine tool is generally in good shape mechanically, keeping it updated with the latest CNC control technologies is typically the most cost-effective and economically sustainable solution to enhance its overall performance.


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Why CNC Retrofit ?

CNC retrofitting is typically the low-cost solution to improve the overall performance of an older CNC machines. CNC retrofitting of old machines with a new CNC control can quickly improve its productivity, reduces maintenance costs and extends machine life. Smooth production processes can only be guaranteed when machines and drive systems work reliably and securely.

This is both elementary for the economic efficiency and competitiveness of every business, particularly standstill times do not only cause costs but can also lead to delayed delivery. The latest technology CNC controller improves machine accuracy, performance and ultimately produces quality products at low cycle time.

This increases the productivity. We can produce complex parts with easy operations and easy programming. The smart CNC controlled programming assistance reduces expert human CNC programmers. This reduces human errors in part programs and ultimately reduces machine accidents. Current digital drives incorporate advanced electronics that push electrical energy back into the line when decelerating the servo and spindle motors which reduces electricity costs by 30% to 50%. Recently CNC controllers are delivered with servo tuning feature to ensure stable operation for a wide range of applications with better finished products. The availability of spare parts of old CNC are very difficult as compared to recent CNCs. However, even the best maintenance cannot compensate the continuous progress of technology regarding efficiency and energy efficiency, so that older plants are at some time technically outdated the standardisation of CNC controller at specific brand ensures easy spare management. Technical support may be not available for your older CNC. Even if the original manufacturer is still in business, they may not have resources available that are experienced with your particular control vintage.

You will get following benefits after CNC retro fitment
  • Increased productivity by less standstill and down times as well as faster processing cycles.
  • Improved quality by higher precision as well as simple operation and programming.
  • Secure long-term spare parts supply.
  • Update to the latest standards, including security standards.

    • Why retrofit with Sinutech?

    CNC Machine retro fitment is our main business.Sinutech has main expertise of CNC retrofitting with all types of Siemens CNC & PLC.
    Sinutech has an experience and retro fitment solutions for difficult tasks and complex CNC machines. We have retrofitted hundreds of different types of CNC machines worldwide like Notch milling, Cam Grinding, Heavy Lathes, Heavy Floor borers, Crank shaft Grinding, Crank Shaft Milling, HMC, VMC, Double column, Moving column, Heavy Plano miller, Deep hole drill machines, CNC process automation, Multichannel CNC Application, Customs Screens, Manufacturing Cycles etc.

    We inspect the machine and suggest the proper CNC controller. We are in the position to support customer every step of retrofit from CNC selection, electrical schematic design, panel rewiring, machine rewiring, electromechanical support, application programming and after sale service. We develop flexible PLC programs as per the need of user by considering all safety interlocks.

    We have expertise of complex PLC programming, manufacture cycles, custom pages and assisted recovery cycles. We have a reliable and secure data management which protects your machine data for entire life of the machine. You can get your machine data like NC backup, PLC program, Electrical schematic etc. just by giving the project code assigned for the machine. It is immaterial, what time before you got your machine retrofitted, you can get your machine's data at just one phone call.

    We have expert service engineer team which timely responds your problems for your CNC retrofitted machine. We also have repairing centre of old servo drives and servo motors with world class testing facility. Sinutech is trying to give all possible best CNC services under one roof.